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PCTLR-521A Double pump cementing trailer

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Product Details


1.Overview

PCTLR-521A Double pump cementing trailer adopts TPH400 plunger pump as cementing pump.

The whole unit is mainly composed of semi-trailer chassis, two main engines, two transmissions, two TPH400 triplex pumps, C7power unit, hydraulic system, air system and ACM-IV. 1 auto mixing system.

The input shaft of TPH400 pump is paralleled with centre line of engine, so the fluid end is at the rear of unit. This inline installation feature makes the maintenance and service of pumps easier.Compared with other cementing plunger pumps with same plunger size, TPH400 pump has features of maximum operation pressure, long stroke and high self-priming capacity.


2.General specification

Max. working pressure: 14,000Psi (95.2 MPa, w/ 4" fluid end)

Max.flow:2.7 m3/min(w/ one 4" and one 4 1/2" Fluid End)

Density range: 1.3-2.5g/cm3

Auto control precision: ±0.02 g/cm3

Mixing capacity: 0.3-2.3m3/min

Working ambient temperature:-20°c~50°C

Overall dimension (mm):11240(L)x 2500(W) x4100 (H)

Net weight:28000kg

Technical specification
ChassisTonghua or US Atoka chassis
Engine           Caterpillar C13 475 HP@2100 RPM (2sets)
Caterpillar C15 540HP@2100RPM (optional)
Detroit S60 475HP@2100RPM (optional)
Transmission            Allision 4700OFS (5 forward gears + neutral gear) (2sets)
Hydraulic system      driven by C7 power unit, closed loop for c-pumps, open loop for agitators 
Power unitCaterpillar C7 300HP@22000RPM engine supplies power to hydraulic system
Triplex pump (2 sets)
Model/type              SERVA TPB600 Reciprocal, horizontal single action plunger pump
Stroke                      8"(203.2mm) 
Max. B.H.P.              600 BHP (447Kw)
Gear ratio                8.6:1
Fluid End                 3 3/8"            4"            4 1/2"
Rated pressure         138MPa96MPa     77MPa
Max. discharge rate 0.86 m³/min       1.2m³/min         1.52m³/min
ACM-IV.1mixing system
Mixer                                    High energy recirculating mixer
Dry cement valve                  Off-center bulk netering valve
Water pump                         SERVA 4X3 (1.5 m³/min@0.78MPa)
Recirculating/booster pump  SERVA RA56 (3.7 m³/min@0.45MPa) (two sets)
Densitometer                        Micro Motion 3” F300 non-radioactive densitometer
Computer system                  AB PLC
Others
Mixing tank             12BBL (2m³)       Fuel tank           900L
Measuring tank  2X10 BBL (2*1.5 m³)  Hydraulic oil tank170L 


Air tank           80L 


3.Features

  • Domestic or imported trailer chassis, Low deck, Heavy duty, high temperature, desert type trailer chassis are available.

  • TPH400 inline installation, makes the maintenance and service of pumps easier.

  • Auxiliary C7 Power unit.

  • High energy recirculating jet mixing system.

  • Off-center dry cement valve avoids bulk from choking.

  • Emergency kill system of air inlet shutoff.

  • Plunger pump overpressure protection system.

  • SPS non-leakage packing system.

  • Plunger pump overpressure protection system, engine goes idle automatically, transmission is in neutral position.

  • F300 Non-radioactive densitometer is easy to wash, safe and reliable.

  • Simplify operation, adapt to working habits in oilfield.

  • 10"operation screen, convenient to monitor the working data.

  • Portable wireess/ wired data acquisition system.

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