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PCT-621A Double pump cementing truck

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Product Details


1.Overview

PCT-621A double pump cementing truck adopts TPB600 pump with the features of compact structure and light weight, with standard confiquration of VOLVO FM440 6X6 chassis.

SERVA TPB600 pump has prominent features of small volume and light weioht. With two pump back to back instalation, the overall width will only be 2580mm which can extremely decrease the overall dimension (weight) of unit, especially applicable to truck-mounted units or offshore equipments.


2.General specification

Max. working pressure:

                      Max. pressure: 69 MPa(w/ 3 1/2" fluid end)

                      Max. pressure 97.5 MPa (w/ 3" fluid end)

Max. flow: 3.0 m3/min(w/ one 3" and one 4 1/2" Fluid End)

                 3.4 m3/min(w/ two 3 1/2" and one 4 1/2"Fluid Ends)

Density range: 1.3-2.5g/cm3

Auto control precision: ±0.02 g/cm3

Mixing capacity: 0.3-2.3m3/min

Working ambient temperature:-20°c~50°C

Overall dimension (mm):11450(L)x 2600(W) x 4200 (H)

Net weight: 30000kg

Technical specification
ChassisVOLVO FM440 6X6
Engine           Caterpillar C13 475 HP@2100 RPM (2sets)
Caterpillar C15 540HP@2100RPM (optional)
Detroit S60 475HP@2100RPM (optional)
Transmission            Allision 4700OFS (5 forward gears + neutral gear) (2sets)
Hydraulic system      driven by transmission PTO, closed loop for c-pumps, open loop for agitators 
Triplex pump (2 sets)
Model/type              SERVA TPB600 Reciprocal, horizontal single action plunger pump
Stroke                      6"(152.4mm) 
Max. B.H.P.              600 BHP (447Kw)
Gear ratio                4.6:1
Fluid End                 3"            3 1/2"            4"4 1/2"
Rated pressure         14,140PSI(97.5MPa)          10,000PSI(69MPa)          7,958PSI(56.1MPa)6,290PSI(43.4Mpa)
Max. discharge rate 0.95 m³/min       1.27 m³/min         1.67 m³/min2.13 m³/min
ACM-III.1mixing system
Mixer                                    High energy recirculating mixer
Dry cement valve                  Off-center bulk netering valve
Water pump                         SERVA 4X3 (1.5 m³/min@0.78MPa)
Recirculating/booster pump  SERVA RA56 (3.7 m³/min@0.45MPa) (two sets)
Densitometer                        Micro Motion 3” F300 non-radioactive densitometer
Computer system                  AB PLC
Others
Mixing tank             8 BBL (1.4 m³)       Fuel tank           400+300 L
Average tank       20BBL (2*1.5 m³)  Hydraulic oil tank     70 L
Measuring tank  2X10 BBL (2*1.5 m³)  Air tank           80L 


3.Features

  • 1m³ surge tank avalible, utilized to make bulk delivery more stable so as to improve the accuracy of auto control system and slurry quality.

  • The mixing power is partially supplied by chassis which increases the actual operation power of main engine.

  • High energy recirculating jet mixing system.

  • Off-center dry cement valve avoids bulk from choking

  • Emergency kill system of air inlet shutoff.

  • SPS non-leakage packing system.

  • Plunger pump overpressure protection system.

  • F300 Non-radioactive densitometer is easy to wash, safe and reliable.

  • Simplify operation, adapt to working habits in oilfield.

  • 10"operation screen, convenient to monitor the working data.

  • Portable wireless/ wired data acquisition system.

  • Diesel fired coolant pre-heat system available. The heater allows the engine to be preheated before starting without the use of external power.

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