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PCS-621B Auto density control double pump cementing skid

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1.Overview

PCS-621B Auto density control double pump cementing skid is new generation of cementing unit with adoption of plunger pump TPB600 and ACM-lll.1 auto mixing system.

SERVA TPB600 pump has prominent features of small volume and light weight. With two pump back to back installation, the overall width will onlg be 2580mm which can extremely decrease the overall dimension (weight)of unit, especially applicable to truck-mounted units or offshore equipments.

The high energy mixing system is mainly powered by two transmissions PTOs. The entire skid is very compact so it is applicable for the areas with strict requirements for space, such as offshore drilling platform, etc.


2.General specification

Max. working pressure:14,140Psi (97.5MPa) (w/ 3" fluid end)

Max. fiow:4.2m3/min (w/ two 4 1/2" fiuid ends)

Density range: 1.3~2.5g/cm3

Auto control precision: ±0.02 g/cm3

Mixing capacity: 0.3~2.3m3/min

Working ambient temperature:-20°C~50°C

Overall dimension (mm):7200(L)x 2500(W)x3250(H)

Net weight: 23500kg


3.Technical specification


Technical specification

Engine           

Caterpillar C13 475 HP@2100 RPM (2sets)

Caterpillar C15 540HP@2100RPM (optional)

Detroit S60 475HP@2100RPM (optional)

Transmission            

Allision 4700OFS (5 forward gears + neutral gear) (2sets)

Hydraulic system      

Driven by transmission PTO, closed loop for c-pumps, open loop for agitators 

Triplex pump (2 sets)

Model/type              

SERVA TPB600 Reciprocal, horizontal single action plunger pump

Stroke                      

6”(152.4mm) 

Max. B.H.P.              

600 BHP (2447Kw)

Chain case ratio       

27:40

Gear ratio                

4.6:1

Fluid End                 

3 "         

3 1/2”            

4”

4 1/2"

Rated pressure         

            10,000PSI(69MPa)           

  10,000PSI(69MPa)           

7,958PSI(56.1MPa)  

6,290PSI(43.4Mpa)

Max. discharge rate 

1.27 m³/min       

1.27 m³/min         

1.67 m³/min  

2.13 m³/min

ACM-III.1mixing system


Mixer                                    

High energy recirculating mixer

Dry cement valve                  

off-center bulk netering valve

Water pump                         

SERVA 4X3 (1.5 m³/min@0.78MPa)

Recirculating/booster pump  

SERVA RA56 (3.7 m³/min@0.45MPa) (two sets)

Densitometer                        

Micro Motion 3” F300 non-radioactive densitometer

Computer system                  

AB PLC

Others


Mixing tank             

8 BBL (1.4 m³)       

Fuel tank           

900 L

Average tank       

20 BBL (2X1.5 m³)  

Hydraulic oil tank     

170 L

Measuring tank   

2X10 BBL (2X1.5 m³)  

Air tank           

80L 


4.Features

  • High energy recirculating jet mixing system

  • Off-center dry cement valve avoids bulk from choking

  • Emergency kill system of air inlet shutoff.

  • Plunger pump overpressure protection system

  • SPS non-leakage packing system.

  • Emergency mixing system.

  • F300 Non-radioactive densitometer is easy to wash, safe and reliable.

  • Simplify operation, adapt to working habits in oilfield.

  • 10" operation screen, convenient to monitor the working data.

  • Portable wireless/ wired data acquisition system.

  • Engine auxiliary cold start, pneumatic or hydraulic start available.

  • Fan radiator or sea water heat exchanger is available.

  • C7 auxiliary power unit is available.

  • ZONE-ll Explosion-proof kit is available for application to hazardous areas.



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