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PCS-521B Auto density control double pump cementing skid

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Product Details


1.Overview

Model PCS-521B double pump cementing skid equipped with TPH400 pumps is new generation of cementing unit developed in recent years.

The input shaft of TPH400 pump is paralleled with centre line of engine, so the fluid end is at the rear of unit. This inline installation feature makes the maintenance and service of pumps easier.Compared with other cementing plunger pumps with same plunger size,TPH400 pump has features of maximum operation pressure, long stroke and high self-priming capacity.The high energy mixing system is powered by the transmissions PTOs. The skid is very compact, so it is applicable for the areas with strict requirements for space, such as offshore drilling platform,etc.

This unit is mainly utilized in cementing job, acidizing job, oil well pressure testing, and other fluid pumping job in ofshore, on land or desert oilfield.


2.Basic parameters

Max. working pressure: 14,000 PSi (w/ 4”Fluid End)

Max. flow: 3.04m3/min (w/ two 4 1/2" fluid ends)

Density range: 1.3-2.5g/cm3

Auto control precision: +/-0.02g/cm3

Mixing capacity: 0.3-2.3m3/min

Working ambient temperature:-20°c~50°C

Overall dimension (mm):7200(L)x2500 (W)x 3250 (H)

Net weight: 22000kg

Technical specification

Engine           

Caterpillar C13 475 HP@2100 RPM (2sets)

Caterpillar C15 540HP@2100RPM (optional)

Detroit S60 475HP@2100RPM (optional)

Transmission            

Allision 4700OFS (5 forward gears + neutral gear) (2sets)

Hydraulic system      

driven by transmission PTO, closed loop for c-pumps, open loop for agitators 

Triplex pump (2 sets)

Model/type              

SERVA TPB600 Reciprocal, horizontal single action plunger pump

Stroke                      

8”(203.2mm) 

Max. B.H.P.              

600 BHP (447Kw)

Gear ratio                

8:6:1

Fluid End                 

3 3/8”            

4 ”            

4 1/2 ”

Rated pressure         

138MPa           

96MPa           

77MPa

Max. discharge rate 

0.86 m³/min       

1.2 m³/min         

1.52 m³/min

ACM-III.1mixing system

Mixer                                    

High energy recirculating mixer

Dry cement valve                  

off-center bulk netering valve

Water pump                         

SERVA 4X3 (1.5 m³/min@0.78MPa)

Recirculating/booster pump  

SERVA RA56 (3.7 m³/min@0.45MPa) (two sets)

Densitometer                        

Micro Motion 3” F300 non-radioactive densitometer

Computer system                  

AB PLC

Others

Mixing tank             

12 BBL (2 m³)       

Fuel tank           

900 L

Measuring tank       

2X10 BBL (2X1.5 m³)  

Hydraulic oil tank     

170 L



Air tank           

80L 


3. Features

  • High energy recirculating jet mixing system.

  • Off-center dry cement valve avoids bulk from choking.

  • Emergency kill system of air inlet shutoff.

  • Plunger pump overpressure protection system.

  • SPS non-leakage packing system.

  • Emergency mixing system.

  • F300 Non-radioactive densitometer is easy to wash, safe and reliable.

  • Simplify operation, adapt to working habits in oilfield.

  • 10"operation screen, convenient to monitor the working data.

  • Portable wireless/ wired data acquisition system.

  • Engine auxiliary cold start, pneumatic or hydraulic start available.

  • Fan radiator or sea water heat exchanger is available.

  • C7 auxiliary power unit is available.

  • ZONE-ll Explosion-proof kit is available for application to hazardous areas.

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