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PCS-421B Auto density control double pump cementing skid

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Product Details


1.Overview

Model PCS-421B is an integral skid mounted mixing and pumping unit which is state-of-the-art in continuous mixing and density automatic control.

It mainly consists of skid frame, two engines, two transmissions, two TPA400 triplex pumps, hydraulic system, air system and ACM auto mixing system. The High energy mixing system is powered from two transmissions PTO. The entire skid is very compact and applicable for offshore drilling platform.

This unit is mainly utilized in cementing job, fracturing job, oil well pressure testing, and other fluid pumping job in offshore, on land or desert oil field.


2.Basic parameters

Max. working pressure: 69MPa (w/ 3 3/4" fluid end)

Max. flow: 3.28m3/min(w/two 5” fluid ends)

Density range: 1.3~2.5g/cm³

Auto control precision: ±0.02 g/cm³

Mixing capacity:0.3~2.3m3/min

Working temperature: -20℃ ~ 50℃ 

Overall dimension (mm): 7400(L) x2500(W) x3265(H)

Net weight: 20000kg

Technical specification
Engine           Caterpillar C13 475 HP@2100 RPM (2sets)
Caterpillar C15 540HP@2100RPM (optional)
Detroit S60 475HP@2100RPM (optional)
Transmission            Allision 4700OFS (5 forward gears + neutral gear) (2sets)
Hydraulic system      driven by transmission PTO, closed loop for c-pumps, open loop for agitators 
Triplex pump (2 sets)
Model/type              SERVA TPA400 Reciprocal, horizontal single action plunger pump
Stroke                      5”(127mm) 
Max. B.H.P.              400 BHP (294Kw)
Chain case ratio       27:40
Gear ratio                25:108
Fluid End                 3 3/4”            4 1/2”            5”
Rated pressure         69MPa           48.3MPa           38MPa
Max. discharge rate 0.92 m³/min       1.34 m³/min         1.64 m³/min
ACM-III.1mixing system
Mixer                                    High energy recirculating mixer
Dry cement valve                  off-center bulk netering valve
Water pump                         SERVA 4X3 (1.5 m³/min@0.78MPa)
Recirculating/booster pump  SERVA RA56 (3.7 m³/min@0.45MPa) (two sets)
Densitometer                        Micro Motion 3” F300 non-radioactive densitometer
Computer system                  AB PLC
Others
Mixing tank             8 BBL (1.4 m³)       Fuel tank           900 L
Measuring tank       2X10 BBL (2X1.5 m³)  Hydraulic oil tank     170 L


Air tank           80L 



3.Features

  • High energy recirculating jet mixing system. 

  • Off-center dry cement valve avoids bulk from choking.

  • Emergency kill system of air inlet shutoff. 

  • Plunger pump overpressure protection system. 

  • SPS non-leakage packing system.

  • Emergency mixing system.

  • F300 Non-radioactive densitometer, easy to wash, safe and reliable.

  • Simplify operation, adapt to working habits in oilfield.

  • 10” operation screen, convenient to monitor the working data.

  • Portable wireless/ wired data acquisition system.

  • Engine auxiliary cold start, pneumatic or hydraulic start available.

  • Fan radiator or sea water heat exchanger are available.

  • C7 auxiliary power unit is available.

  • ZONE-ll Explosion-proof kit is available for application to hazardous areas.



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